About this video
Video by Vitek Innovation: Instagram Profile
What Are Wave Overhangs in 3D Printing?
Wave Overhangs is an experimental, community-built feature for Orca Slicer that lets you print 90-degree overhangs without support structures. Instead of relying on traditional support material, the slicer generates a wavy toolpath that prints each new layer right next to the previously extruded bead, then "squishes" the next layer on top of it. The result is a fully supportless print with surprisingly clean surface finish on the underside.
How to Install Orca Slicer Wave Overhangs
Because this is a community build, the feature is not in the official Orca Slicer release. Follow these steps:
- Visit the project page linked in the video description and download the Orca Slicer Wave Overhangs build.
- Pick the correct installer for your OS — Windows, macOS, or Linux are all available.
- Run the installer. Windows may flag the app as unrecognized because it is community-built. Click More info → Run anyway to proceed safely.
- Place the app wherever you like (the desktop works fine) and launch it.
Enabling the Wave Overhangs Setting
Once the slicer is open, the process is genuinely a single toggle:
- Open your model in the new build.
- Navigate to the new Wave Overhangs section in the settings panel.
- Click the enable button — that's it.
- Re-slice your model and the slicer will produce a support-free toolpath for any overhang up to 90 degrees.
Print Speed and Cooling Tips
Wave Overhangs is slow on purpose. Keep these settings in mind:
- Print speed: Expect around 2 mm/s for the affected layers. This is non-negotiable for the technique to work.
- Part cooling fans: Run them at 100% constantly. The filament must solidify almost instantly before the next bead is laid down.
- Surface finish: Because the layer is squished against an already-solidified neighbor, the underside comes out smoother than most support-break-away finishes.
Why the Wave Overhangs Technique Works
The slicer prints each overhang bead parallel to (and touching) the previous layer rather than bridging across empty air. The new extrusion bonds to the cold, hardened bead beside it instead of sagging into mid-air. Aggressive cooling locks each layer in place before the next one arrives, preventing droop and producing a clean, supportless surface.
Frequently Asked Questions
Is Wave Overhangs safe to install?
Yes — it is an open-source community fork of Orca Slicer. The Windows SmartScreen warning is expected and can be bypassed via "More info → Run anyway."
Will it work on any 3D printer?
It works with any printer supported by Orca Slicer, though printers with strong part-cooling fans (Bambu Lab, Voron, Prusa, Ender upgrades) produce the best results.
When will it be added to the official slicer?
It is still experimental, so expect more refinement before official integration.
Can I still use regular supports alongside it?
Yes — you can mix and match. Wave Overhangs only activates on qualifying overhang geometry.